The virtual controller that is shaping automation
KUKA, a world leader in industrial robotics, presents the revolutionary iiQKA.OS2 operating system – a platform that unites virtual and physical controllers for seamless digitalization of production. It not only brings modern technologies such as artificial intelligence and cybersecurity, but also removes the barriers between planning and execution with innovative tools. Here's how iiQKA.OS2 changes the game:
1. The virtual controller (VRC): Simulations before physical implementation
The heart of iiQKA.OS2 is the Virtual Robot Controller (VRC), which makes it possible to simulate entire production processes in a digital environment. This allows:
- Early detection of errors and optimization of programs with no risk to real equipment.
- Offline programming with the iiQWorks.Sim package, including 3D configurations and synchronization with real controllers.
- Testing complex scenarios, such as synchronization with conveyors or up to 6 robots working at once.
This approach cuts project lead times by up to 30% and significantly reduces costs.
2. Flexibility and accessibility: “Bring your own device”
The system offers a unified web interface (iiQKA.UI), accessible from any device. Engineers can use either the standard KUKA smartPAD or personal tablets via KUKA smartPLUG. This:
- Makes training new operators easier.
- Allows quick adaptation to changes in production lines.
- Supports all types of KUKA robots – from Delta and Scara to 6-axis models.
3. AI integration and compliance with future standards
With optional NVIDIA hardware, iiQKA.OS2 supports computer vision and machine learning applications. In addition, the system is:
- Compliant with ISO 10218:2025 for robot safety.
- Cyber-resilient, with IEC 62443 certification, protecting data from hacker attacks.
- Ready for Industry 4.0, with the ability to connect to cloud platforms such as KUKA's mosaixx and Dassault Systèmes' 3DEXPERIENCE.
4. The iiQWorks engineering suite: From idea to implementation
iiQWorks is a complete platform for managing the automation life cycle:
- iiQWorks.Sim Advanced creates digital twins that replicate real conditions with high accuracy.
- OptionPackageEditor allows the creation of custom software modules tailored to specific needs.
- Integration with SOLIDWORKS and DELMIA through the partnership with Dassault Systèmes speeds up the design of virtual factories.
5. The future of automation: What's next?
KUKA plans to extend iiQKA.OS2 to large robots by the end of 2025. Expect:
- Even more intuitive interfaces with AI support for automatic task optimization.
- Extended compatibility with IoT devices and edge computing.
- Global standards for sustainable manufacturing, supported by virtual simulations.
iiQKA.OS2 isn't just a software update – it's a strategic move toward the full digitalization of industry. Through the combination of virtual tools, an open architecture and AI, KUKA gives engineers the freedom to innovate without limits. As Quirin Goerz, CEO of KUKA Digital, puts it: “This is the foundation for the factories of tomorrow.”
For more information, visit KUKA's official website
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